Sr. Manager Project Mechanical LCP
at
Tata Steel
, Jamshedpur
Working/Currently
Achievement in Engineering & Projects - TATA
STEEL
Planning:
• Lime Kiln capacity
calculation
• Calculation of specific lime consumption in LD#1
& LD#2 .
• Fuel volume calculation for kiln
• Layout
planning – kiln layout including material handling
system
• Scheme cost calculation
Contract
finalization
• Liquid ring booster (first time in the world
for boosting mixed- gas) - To prepare the spec & add tailor made
to equipment/items to take care moisture, dust, tar & naphtha and
also poisonous CO gas.
• Compressor- air quantity calculation
& distribution
• air conditioning system & ventilation
system
• Waste gas dedusting system-
• Dust extraction and
dust suppression system
• Fire hydrant system
Executed major
packages in 6th Lime kiln project under 1.0MTPA
• Waste gas
dedusting system
• Pollution control system
• Blower,
boosters & other small equipments
• Execution of 7 th kiln
under progress.
Major cost Reduction activity
• Reduction of
proposed 7th lime kiln size from 600 TPD to 425TPD (potential
saving Rs.18.67 crores)
• Reduction in capital cost by
reducing the raw material circuit for 7th Lime Kiln (potential
saving Rs.13.39 crores)
• Optimum usage of existing product
circuit for 7th Lime Kiln (potential saving Rs.5 crores)
Other
cost reduction activity
• Reduction of filter area by 25%in
waste gas filter area of 7th kiln
• Interlocks between belt
conveyor & motor in pollution control system (6th & 7th
kiln)
• Reduction of conveyors from 3nos to 2nos in raw matl.
Circuit.
Safety
• Implementation of OHSAS in 6th kiln
projects & Dupont Safety Standard implementation at 7th kin
site
• Preparation of area specific hazards and its control
measures
Other activities
• TPM at site
• Project planning
in MS Projects and Concerto software( CCPM)